I'm getting a pedal back from a customer who has noticed a significant switch pop in a buffer/boost pedal I built.
It is two separate circuits set up like this inside a 1590A:
Input Jack > JFET Buffer > 3PDT Input > Mini Bomb Boost Circuit > 3DPT Output > Output Jack
This way the buffer is always on, but the boost is switchable. Before I go in to look for stray wires and such, is there anything inherently wrong with this design that would cause switch popping?
Everything appears to be grounded properly. I used a star grounding layout.
I pulled the buffer just to see if that was the problem, but it still pops with the boost circuit only. I just built one of these for another friend and it doesn't pop at all.
Ok, so the pot pulls down the input and the 100k pulls down the output.
Next guess: bad switch.
Edit: Sometimes connecting the input to the jfet gate without an input cap causes pops. If a new switch doesn't fix it, you might need a cap in front of the volume pot, with a 1 or 2 meg pulldown in front of that. In fact, I would say this is more likely than the bad switch scenario, but since swapping the switch is easier, I would try that first anyway.
So I changed out the switch and was still getting a pop.
I disconnected the buffer, no pop.
I reconnected the buffer, the pop came back.
I moved the buffer from the input to the output....NO POP!
Success! I would like to know why the buffer before the boost caused a pop, but not after just so I have that knowledge. But for now I'm just glad its fixed and I could give it back to my buddy.
Is the buffer always on now that it's at the output?
If so, I'm guessing that there's DC leaking through the buffer output cap. If I am correct, then even though this pedal doesn't pop anymore, you might now start getting some popping from true bypass pedals that come after this one in the signal chain.
Put a 1M or 2M pulldown resistor after it. Since it's not being switched, you can put the pulldown between signal and ground on the output jack.
Note: pulldowns on jacks only work in special cases like the buffered bypass you have here. With true bypass switching, pulldowns on jacks don't prevent switch pop.