Yeah custom knobs are something I've definitely considered trying out. There are a few interesting parametric (
here) knob designs that can easily be remixed. It's simple enough to add any kind of 3D shape to the top using a CAD program like Solidworks, or 123Design (which is
free!) A friend of mine wants a LOTR themed booster, and I'm planning to print out an Eye of Sauron knob.
This foot knob looks interesting/useful as well.
One thing I am personally experimenting with is stacked stand offs. For projects that have a couple daughter-boards for say charge pumps or tone controls. I would like to model a strata to hang them off of near the main board, instead of them floating around on power wires and pots in the enclosure.
Here's another project that caught my eye. 3D printed
"circuit boards" They are kind of like solder-less tagboards. I think the idea has potential.
I'll post what I come up with here. In the mean time help me brainstorm ideas and I will print off whatever you guys come up with.